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Calcium scale prevention device Product List

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[Non-Scaler Introduction Case Study] Major Chemical Plant

Prevention of calcium scale adhesion and cooling efficiency in heat exchangers! A case study that reduced the frequency of line stoppages due to pump disassembly and cleaning once every 1.2 months.

The heat exchanger at the chemical plant was subject to calcium scale buildup, necessitating disassembly, cleaning, and washing every five months. When scale accumulated on the heat exchanger, it reduced cooling efficiency and negatively impacted product quality. After installing a "non-scaler" following the cleaning of the heat exchanger, there was no calcium carbonate buildup on the hot water piping even after five months, resulting in maximum cooling effectiveness of the cooling water and maintaining the lowest defect rate for products. Additionally, the need to stop the plant every five months to scrape off calcium carbonate from the outside of the hot water piping was eliminated, leading to a reduction in product defect rates and an improvement in productivity. *For more details, please refer to the PDF document or feel free to contact us.*

Company：日本システム企画東京本社　
Price：Other

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Calcium scale prevention device

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Non-Scaler Implementation Case: Major Food Factory

A case of preventing flow reduction due to calcium buildup in the secondary side valve of the warm water piping.

**Effects After Installing the Non-Scaler** - Eliminated the decrease in flow rate caused by calcium crystals - Both flow rate and temperature remain stable even after 4 months - No need for disassembly cleaning, significantly reducing maintenance time and burden At our factory, we used groundwater containing a high level of calcium (180 mg/L), which made it easy for calcium scale to adhere inside the valves, frequently causing a decrease in flow rate. As a countermeasure, we introduced a coil electromagnet device two years ago, but there was hardly any observed effect in preventing scale. Therefore, we newly installed a "Non-Scaler," and clear improvement effects were confirmed. Before installation, due to the decrease in flow rate and the accompanying drop in temperature, we had to perform disassembly cleaning of the valve plates approximately every 4 months, which took about 36 hours each time. However, after the introduction of the Non-Scaler, even after 4 months, there were no issues with the decrease in flow rate or temperature, and disassembly cleaning of the valves became unnecessary. Current maintenance now only involves lightly tapping the outside with a rubber hammer to remove softened deposits, leading to a significant reduction in work time. *For more details, please refer to the PDF document or feel free to contact us.*